How to Use a Plunge Router – Which Is Right For You?

    how to use a plunge router

    If you are a woodworking enthusiast, a plunge router is an essential item to use when designing your customized trim pieces or do other woodworking tasks. If you usually experienced challenges cleaning out the door hinge area or cutting out space in the countertop for the sink, the plunge router is the tool of choice.

    Here is an in-depth guide on how to use this tool.

    Steps On How To Use a Plunge Router

    Step 1: Preparing the Router

    The plunge router us a powerful tool, so you need to inspect and prepare it thoroughly before using it carefully. This is necessary even if you have the best plunge router to guarantee it works properly. Therefore, you should inspect for any defective connection or an issue with the electrical connection. 

    You should also confirm the direction in which the router’s bits rotate when used to ensure they do an efficient job of cutting wood.

    Step 2: Use and Install Proper Bit

    The average size of bits found on plunge routers us 1/4 –inches, but this size usually differs depending on what you intend to do. However, you need to learn the steps of changing and installing a bit before proceeding to use a plunge router, and this includes;

    • Confirm that your gadget is disconnected from the power source before starting to fiddling the bits. If it is still plugged to the power socket, unplug it, and start the procedure.
    • Use a wrench to unbolt the nut to loosen it up.
    • Clutch the black lever and move the spindle to have the old bit freed from the collet.
    • Clutch the level and fix a new bit in the collect.
    • Move the new bit completely inside and pull it out by a quarter.
    • Move the spindle to fasten the bit in position.
    • Using your hands to fasten the nut and consequently use a wrench to tighten it further in place. It is crucial to verify that the bit is locked firmly or else risk causing a severe accident.

    After doing this, you can now replace or install a new bit.

    Step 3: Secure The Wood to A Stable Surface

    You need to tighten the workpiece on a sturdy table as the plunge router spins at great speeds. This is especially crucial because after the plunge router starts hitting the wood, it will continually move the wood rather than digging into it. 

    However, this is not a problem you will encounter once the router bit has firmly been set in place.

    Step 4: Set The Plunge Router’s Depth

    Once the workpiece is attached to a solid surface, you should proceed to set the router’s depth. It would be best if you did this by positioning the plunge router on its side and pressing in the depth guide. By doing this, the springs that attach to the bottom part of your plunge router will be let go.

    This consequently allows you to move the plate guide up until you achieve the depth you wish, and you can use a ruler to have an accurate measure of the depth.

    After doing this, let go of the level, and this will securely hold the bottom plate in position.

    Step 5: Set Your Router to The Desired Position

    It is essential to ensure the plunge router does not destroy the wood even slightly. When looking to do this, you should position the plunge router flush as required on the wood as this allows you to push the button found on its handle when looking to begin plunging the bit into the wood.

    You also are not required to have a precise position where you can start plunging. Therefore, you should feel free to adjust your plunger router accordingly, depending on the specific part, it needs to be fixed.

    Fix The Bit Onto The Work Piece

    After firmly positioning your plunge router in place, you should proceed to connect it to a power source. You should then hold your router securely in position using your two arms on every side and examine the bit’s position via the view slot and start pressing the power button. This will subsequently make your router to begin spinning.

    Once you do this, follow by pressing the plunge button, which is the button found on the handle. As you do this, gently apply moderate pressure while plunging the router into the wood. You can choose to do this at a personalized speed, which you find ideal.

    After the bit has reached the wished height, you should stop applying this pressure and let go of the button. You can then continue using your plunge router as desired on the workpiece.

    Read more: List of 6 Best Corded Drills Compare and Analysis

    Safety Tips When Using the Plunge Router

    While the plunge router is a reasonably safe tool to use, you must never overlook the importance of having all the safety measures in place. Some of the safety measures to observe to ensure your safety include.

    • Confirm that the power connector is working correctly to avoid any short circuit or a similar problem to occur while operating it.
    • Ensure to lock the bit in position firmly, or else this might cause it to loosen and shoot out very fast. This is very dangerous as it can cause harm to you or other individuals within the work station.
    • Your eyes are prone to exposure to flying wood scraps, so it is vital to wear protective eye gear at all times. If you do not do this, you risk causing injury to your eye or losing your eyesight altogether.

    Make sure the plunge router is a fair distance away from the wood before you can start it. You should then switch on your router and push it closer to the wood to begin routing your piece. If you move the plunge router when the bit is fixed to the wood causes a kickback that might result in an accident.


    The plunge router is an essential woodworking tool, and it is crucial to know how to use it. Fortunately, reading through this article has provided you with valuable insights on the steps to follow when using the plunge router.

    About the Author Allen A

    Allen A. Jones is a specialized technician of electronic appliances. He has been working with Bestbuy since 2015 and helped thousands of customers to choose the right electronic gadgets offline. Now he is doing the exact same thing online. To know more about him, get in touch with him on Allen[at]

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